853  Wi-Fi Review: Wi-Fi 6 for High-Density IoT Deployments

853.1 Learning Objectives

By the end of this section, you will be able to:

  • Calculate Throughput Requirements: Aggregate device traffic and compare against AP capacity
  • Analyze Airtime Efficiency: Understand why throughput alone doesn’t predict performance
  • Apply OFDMA Concepts: Allocate Resource Units for mixed IoT traffic types
  • Evaluate TWT Benefits: Calculate power savings from Target Wake Time scheduling
  • Plan Dense Deployments: Design channel plans and AP density for industrial IoT

853.2 Prerequisites

Before working through this analysis, ensure you understand:

853.3 Wi-Fi 6 for High-Density IoT Deployments

Scenario:

A smart factory is deploying 500 Wi-Fi-connected IoT devices across a 10,000 m2 facility:

  • 200 vibration sensors (25 KB/s continuous monitoring, latency <50 ms)
  • 150 temperature sensors (100 bytes every 10 seconds, latency <5 seconds)
  • 100 cameras (2 Mbps video stream, latency <100 ms)
  • 50 AGV robots (Automated Guided Vehicles, 50 KB/s telemetry + control, latency <20 ms)

The facility currently has 10x Wi-Fi 5 (802.11ac) access points providing coverage. Each AP supports:

  • Wi-Fi 5 specs: 80 MHz channels, 256-QAM, 4 spatial streams, theoretical 1.73 Gbps
  • Typical real-world throughput: 600-800 Mbps per AP
  • Frequency: 5 GHz band (channels 36, 40, 44, 48, 52, 56, 60, 64, 100, 104)

Network architect proposes upgrading to Wi-Fi 6 (802.11ax) APs with:

  • Wi-Fi 6 specs: 80 MHz channels, 1024-QAM, 4 spatial streams, OFDMA, TWT
  • Theoretical: 2.4 Gbps
  • Typical real-world: 1.2-1.5 Gbps per AP

Analysis Questions:

  1. Calculate the total required throughput and determine if Wi-Fi 5 infrastructure can support the deployment
  2. Analyze how Wi-Fi 6 OFDMA improves efficiency for mixed IoT traffic (calculate resource units needed)
  3. Estimate power savings using Wi-Fi 6 TWT (Target Wake Time) for the 150 temperature sensors
  4. Recommend channel planning and AP density for optimal performance

853.4 Total Throughput Requirements and Wi-Fi 5 Capacity Analysis

853.4.1 Device Traffic Calculation

Device Type Count Per-Device Rate Total Throughput
Vibration sensors 200 25 KB/s (200 kbps) 40 Mbps
Temperature sensors 150 100 bytes/10s (80 bps) 0.012 Mbps
Cameras 100 2 Mbps 200 Mbps
AGV robots 50 50 KB/s (400 kbps) 20 Mbps
TOTAL 500 260 Mbps

853.4.2 Wi-Fi 5 Capacity Analysis

Metric Value Calculation
Number of APs 10 Existing deployment
Throughput per AP 700 Mbps Real-world (midpoint 600-800 range)
Total capacity 7,000 Mbps (7 Gbps) 10 x 700
Required throughput 260 Mbps From table above
Throughput utilization 3.71% 260 / 7,000

Initial Verdict: Wi-Fi 5 CAN support deployment - only 3.71% throughput utilization

WarningBut wait… This analysis is misleading!

It only considers throughput, not airtime efficiency.

853.4.3 Per-AP Device Distribution (even distribution)

Device Type Devices per AP Throughput per AP
Vibration sensors 20 4 Mbps
Temperature sensors 15 0.001 Mbps
Cameras 10 20 Mbps
AGV robots 5 2 Mbps
Total 50 devices 26 Mbps (3.7%)

853.5 Hidden Problem: Airtime Efficiency and Latency

Wi-Fi 5 uses OFDM (not OFDMA), meaning only one device transmits at a time. Each transmission requires overhead:

853.5.1 Wi-Fi 5 Packet Overhead Components

  • DIFS (Distributed Inter-Frame Space): 28 us
  • Backoff (average): 67.5 us
  • Payload transmission: Variable (depends on PHY rate)
  • SIFS + ACK: 24 us
  • Total overhead per packet: ~120 us + transmission time

853.5.2 Airtime Analysis (per AP)

Device Type Devices Packets/s PHY Rate Packet Time Airtime %
Vibration sensors 20 2,000 200 Mbps 132 us 26.4%
Temperature sensors 15 1.5 200 Mbps 132 us 0.02%
Cameras 10 600 400 Mbps 151 us 9.05%
AGV robots 5 500 200 Mbps 142 us 7.11%
TOTAL 50 3,101 42.58%
WarningRevised Verdict: Wi-Fi 5 experiences 42.6% airtime utilization per AP

This is approaching the 50% threshold where Wi-Fi performance degrades significantly:

  • Increased collision probability
  • Higher latency (devices queue longer for transmission)
  • Reduced effective throughput
  • Little headroom for growth

853.5.3 Latency Impact

Using M/M/1 queuing model with 42.6% utilization (rho = 0.426):

Component Latency Notes
Queue delay 0.11 ms rho/(1-rho) x service_time
Service time 0.14 ms Average packet transmission
Processing 2.0 ms AP routing/switching
Total latency 2.25 ms Meets all requirements (barely)

Wi-Fi 5 Verdict: Can technically support deployment but operates at 42.6% airtime utilization with minimal headroom.


853.6 Wi-Fi 6 OFDMA Efficiency Improvement

853.6.1 OFDMA Overview

Wi-Fi 6 divides the 80 MHz channel into smaller Resource Units (RUs) that can be allocated to multiple devices simultaneously:

RU Size Bandwidth Data Subcarriers Typical Use Case
26-tone 2 MHz 24 Ultra-low data rate (sensors)
52-tone 4 MHz 48 Low data rate (IoT devices)
106-tone 8 MHz 102 Medium data rate
242-tone 20 MHz 234 High data rate
484-tone 40 MHz 468 Very high data rate (cameras)
996-tone 80 MHz 980 Maximum throughput

80 MHz channel can be divided into:

  • Up to 37x 26-tone RUs, OR
  • Up to 18x 52-tone RUs, OR
  • Up to 9x 106-tone RUs, OR
  • Mix of different sizes

853.6.2 RU Allocation for Factory Devices

Device Type Data Rate Assigned RU RU Bandwidth Provided Rate Efficiency
Temperature sensors 80 bps 26-tone 2 MHz ~3 Mbps 0.0027%
Vibration sensors 200 kbps 52-tone 4 MHz ~6 Mbps 3.3%
AGV robots 400 kbps 106-tone 8 MHz ~14 Mbps 2.9%
Cameras 2 Mbps 242-tone 20 MHz ~60 Mbps 3.3%
NoteKey Insight

Even the smallest 26-tone RU provides 3.75 million times more bandwidth than needed for temperature sensors, making OFDMA extremely efficient for low-rate IoT devices.

853.6.3 RU Requirements per AP

80 MHz channel = 9x 106-tone RUs (baseline). Converting all RU sizes to 106-tone equivalent:

RU Size Equivalent Factor Devices per AP Peak Load (30%) RUs Needed
26-tone (temp) 0.24x 15 4.5 active 1.08 RUs
52-tone (vibration) 0.5x 20 6 active 3.0 RUs
106-tone (AGV) 1.0x 5 1.5 active 1.5 RUs
242-tone (camera) 2.3x 10 3 active 6.9 RUs
TOTAL 50 15 active 12.48 RUs

Analysis: 12.48 RUs needed vs 9 RUs available = 1.39x oversubscribed

Note: 30% peak load factor assumes not all devices transmit simultaneously (realistic for IoT workloads with staggered reporting).

853.6.4 OFDMA Airtime Improvement

Wi-Fi 6 OFDMA enables simultaneous transmissions - multiple devices share each transmission opportunity (TXOP). Assuming 4 devices per TXOP scheduled via Target Wake Time:

Device Type Devices TXOPs/sec TX Time Wi-Fi 6 Airtime Wi-Fi 5 Airtime Improvement
Vibration sensors 20 500 170.38 us 8.52% 26.4% 3.1x better
Temperature sensors 15 0.4 170.38 us 0.02% 0.02% Same
Cameras 10 200 170.38 us 3.41% 9.05% 2.7x better
AGV robots 5 200 170.38 us 3.41% 7.11% 2.1x better
TOTAL 50 15.36% 42.58% 2.77x better

853.6.5 OFDMA Transmission Time Breakdown

  • DIFS: 28 us
  • Backoff: 67.5 us
  • Parallel TX (4 devices): 50.88 us (vs 528.88 us sequential in Wi-Fi 5)
  • SIFS + ACK: 24 us
  • Total: 170.38 us per multi-user transmission
TipWi-Fi 6 OFDMA Result: 15.4% airtime utilization (vs 42.6% Wi-Fi 5)

Improvement: 2.77x better airtime efficiency

Benefits:

  1. Lower Latency: Less queue delay (15% vs 43% utilization)
  2. Higher Capacity: Can support 2.77x more devices
  3. Better Coexistence: More airtime available for non-IoT traffic (laptops, phones)

853.7 Wi-Fi 6 TWT (Target Wake Time) Power Savings

853.7.1 TWT Overview

Wi-Fi 6 introduces Target Wake Time (TWT), allowing AP to schedule when devices wake up and transmit. This eliminates:

  • Random backoff contention (saves power waiting for transmission opportunity)
  • Frequent beacon listening (wake only at scheduled time)

853.7.2 Temperature Sensor Power Analysis

Without TWT (Wi-Fi 5):

Device wakes every 10 seconds to transmit 100 bytes. Energy components:

Component Duration Current Energy Notes
Beacon listening 100 ms 100 mA 0.00278 mAh Must maintain association
Channel contention 67.5 us 100 mA 0.0000019 mAh Random backoff
Transmit 4 us 240 mA 0.00000027 mAh 100 bytes @ 200 Mbps
ACK wait 24 us 100 mA 0.00000067 mAh Frame acknowledgment
Sleep 9.9 s 10 uA 0.0000275 mAh Deep sleep mode
Total per cycle 10 s 0.00281 mAh Beacon dominates (99%)

Daily Energy (Without TWT):

  • Cycles per day: 8,640 (every 10 seconds)
  • Daily energy: 0.00281 x 8,640 = 24.28 mAh/day
  • Battery life (CR123A 1500 mAh): 61.8 days

853.7.3 With TWT (Wi-Fi 6)

AP schedules device to wake at exact 10-second intervals. Device wakes, transmits immediately, returns to sleep:

Component Duration Current Energy Notes
Beacon listening 0 0 0 Eliminated - scheduled wake
Channel contention 0 0 0 Eliminated - scheduled TX
Transmit 4 us 240 mA 0.00000027 mAh Same as Wi-Fi 5
ACK wait 24 us 100 mA 0.00000067 mAh Same as Wi-Fi 5
Sleep 10 s 10 uA 0.0000278 mAh Deep sleep mode
Total per cycle 10 s 0.00002874 mAh 97.9x less than Wi-Fi 5
NoteTWT Takeaway for IoT

Target Wake Time (TWT) can let compatible clients sleep longer by aligning wake windows, which can reduce idle listening and contention for scheduled, low-duty-cycle sensors. The actual battery-life impact depends on DTIM/beacon settings, whether the device stays associated, retry rate, and the module’s true sleep current. Treat large “x improvement” claims as workload/device dependent - validate with datasheet currents and a bench measurement.


853.8 Channel Planning and AP Density Recommendation

Treat Wi-Fi 6 planning as a measurement-driven loop rather than a single “coverage radius” calculation:

853.8.1 Planning Process

  1. Define requirements: device count, traffic model (bursty vs periodic), latency/jitter, roaming, and power constraints

  2. Choose band and channel width:

    • Prefer narrower channels when you need many APs and reuse (reduces co-channel contention)
    • Account for regional channel availability and DFS behavior when planning 5 GHz (and 6 GHz if available)
  3. AP density and transmit power:

    • More APs at lower transmit power can improve spatial reuse and reduce contention, but increases deployment complexity
  4. Backhaul strategy:

    • Prefer wired uplinks; if using mesh, minimize wireless hops and avoid sharing client/backhaul radios where possible
  5. Wi-Fi 6 features:

    • OFDMA can help under contention when APs and clients support it
    • TWT can reduce idle listening for scheduled sensors, but savings are workload/device dependent

853.8.2 Validation Checklist

  • Measure airtime utilization, retries, and latency/jitter under realistic load
  • Verify roaming behavior (802.11r/k/v) if devices move
  • Run a pilot, then iterate placement, channel plan, and power settings

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graph TB
    subgraph Factory["10,000 m² Factory Floor"]
        subgraph Zone1["Zone 1"]
            AP1["AP1<br/>Ch 36"]
        end
        subgraph Zone2["Zone 2"]
            AP2["AP2<br/>Ch 44"]
        end
        subgraph Zone3["Zone 3"]
            AP3["AP3<br/>Ch 52"]
        end
        subgraph Zone4["Zone 4"]
            AP4["AP4<br/>Ch 60"]
        end
        subgraph Zone5["Zone 5"]
            AP5["AP5<br/>Ch 100"]
        end
        subgraph Zone6["Zone 6"]
            AP6["AP6<br/>Ch 108"]
        end
    end

    Zone1 --- Zone2
    Zone2 --- Zone3
    Zone4 --- Zone5
    Zone5 --- Zone6
    Zone1 --- Zone4
    Zone2 --- Zone5
    Zone3 --- Zone6

Figure 853.1: Channel planning for 10,000 m2 factory with 6 Wi-Fi 6 APs using non-overlapping 5 GHz channels in checkerboard pattern.

853.9 Summary

This analysis demonstrated Wi-Fi 6 advantages for high-density IoT deployments:

  • Throughput vs Airtime: Low throughput utilization (3.7%) can mask high airtime utilization (42.6%)
  • OFDMA Efficiency: Parallel transmission reduces airtime utilization from 42.6% to 15.4% (2.77x improvement)
  • Resource Units: Even smallest RUs (26-tone, 2 MHz) provide orders of magnitude more bandwidth than sensors need
  • TWT Power Savings: Eliminating beacon listening can dramatically extend battery life for scheduled sensors
  • Planning Approach: Measurement-driven iteration beats single-pass coverage calculations

853.10 What’s Next

Return to Wi-Fi Review: Summary and Visual Gallery for a comprehensive chapter summary and visual reference gallery covering all Wi-Fi concepts, or continue to Bluetooth Fundamentals to explore low-power wireless technology for personal area networks.