797  Wired Network Access: Ethernet for IoT

NoteLearning Objectives

By the end of this section, you will be able to:

  • Understand the role of Ethernet (IEEE 802.3) in IoT deployments
  • Compare different Ethernet standards (10BASE-T, 100BASE-T, 1000BASE-T)
  • Identify appropriate use cases for wired IoT connectivity
  • Evaluate advantages and disadvantages of Ethernet for IoT devices
  • Understand Power over Ethernet (PoE) benefits for IoT installations

797.1 Prerequisites

Before diving into this chapter, you should be familiar with:

Ethernet is the most common wired networking technology. Think of Ethernet cables as highways for data - they’re fast, reliable, and can carry lots of traffic without interruption.

When you plug your computer into a router with a cable, that’s Ethernet! The cable has 8 wires inside arranged in twisted pairs that carry electrical signals representing your data.

Term Simple Explanation
Ethernet Wired connection using twisted-pair cables (like RJ45 “phone jack” connectors)
100BASE-T Fast Ethernet - 100 Mbps (megabits per second)
1000BASE-T Gigabit Ethernet - 1000 Mbps (10x faster than 100BASE-T)
PoE Power over Ethernet - delivers both data AND electricity through one cable
Cat5e/Cat6 Cable quality ratings - higher numbers = better performance

797.2 IEEE 802.3 Ethernet for IoT

Time: ~8 min | Difficulty: Intermediate | Reference: P07.C11.U02

IoT devices may be connected via a wired connection. For permanent installations, Ethernet is commonly used. The data rate using Ethernet can range from 10 Mbps to more than 1 Gbps (1000 Mbps).

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timeline
    title Ethernet Evolution for IoT
    1983 : 10BASE5 : 10 Mbps Thick Coax
    1985 : 10BASE2 : 10 Mbps Thin Coax
    1990 : 10BASE-T : 10 Mbps Twisted Pair
    1995 : 100BASE-T : 100 Mbps Fast Ethernet
    1999 : 1000BASE-T : 1 Gbps Gigabit
    2003 : PoE (802.3af) : 15.4W per port
    2009 : PoE+ (802.3at) : 30W per port
    2018 : PoE++ (802.3bt) : 90W per port

Figure 797.1: Evolution of Ethernet standards showing increased speeds and Power over Ethernet capabilities

797.2.1 Common Ethernet Standards

10BASE-T: 10 Mbps, found on small microcontrollers and legacy industrial equipment

100BASE-T: 100 Mbps (Fast Ethernet), common on higher-powered microcontrollers or single-board computers like Raspberry Pi

1000BASE-T: 1000 Mbps (Gigabit Ethernet), used for high-bandwidth applications like IP cameras and industrial gateways

NoteExamples of Ethernet-Connected IoT Devices
  • IP Cameras: 4K video transmission. Transmitting 4K quality video over Wi-Fi may create problems due to data speed constraints
  • VoIP Devices: Voice over IP communications requiring consistent quality
  • Set-top Boxes: Video/audio streaming and storage
  • Game Applications and Systems: Low-latency gaming
  • Static Industrial Equipment: Manufacturing machinery, process control
  • High-Security Sensors: Transmitting via wireless is viewed as high-risk; wired preferred
  • High-Reliability Control: Robotics, medical applications requiring deterministic communication

797.2.2 Advantages of Ethernet for IoT

Advantage Description
High bandwidth 10 Mbps to 10+ Gbps - supports any IoT data rate
High reliability No radio interference, consistent performance
Low latency Sub-millisecond latency for real-time control
Deterministic Predictable timing (critical for industrial)
PoE capability Single cable for data AND power
Security Physical access required - no wireless eavesdropping

797.2.3 Disadvantages of Ethernet for IoT

Disadvantage Description
Physical cabling Requires cable runs to each device
Installation cost Labor-intensive, especially retrofit
Limited mobility Devices must be stationary
Not battery-powered Requires mains or PoE infrastructure
Inflexible Difficult to relocate devices
TipMVU: Power over Ethernet (PoE)

Core Concept: PoE delivers DC power (15-90W) alongside data over standard Ethernet cables, eliminating separate power wiring for IoT devices like IP cameras, access points, and sensors.

Why It Matters: A single cable installation reduces deployment cost by 30-50% for devices that would otherwise need both Ethernet and power outlets. PoE switches also enable centralized power management and UPS backup for all connected devices.

Key Takeaway: Use PoE for any fixed IoT device consuming under 30W (cameras, access points, sensors, thin clients). PoE++ (802.3bt) extends this to 90W for devices like PTZ cameras and small displays. Always verify both ends support the same PoE standard.


797.3 Worked Example: Ethernet vs Wi-Fi for 4K Video

NoteWorked Example: Comparing Ethernet and Wi-Fi for Video Surveillance

Scenario: A warehouse needs 50 IP cameras for security. Each camera streams 4K video at 25 Mbps. The warehouse is 200m x 150m with metal shelving causing RF interference.

Given: - 50 cameras, each producing 25 Mbps video stream - Total bandwidth: 50 x 25 Mbps = 1,250 Mbps (1.25 Gbps) - Distance from cameras to switches: 50-80 meters - Environment: Metal shelving, forklifts, variable lighting

Analysis:

Option A: Wi-Fi 5 (802.11ac) - Theoretical: 6.9 Gbps shared - Practical: 1-2 Gbps shared across all devices - 50 cameras competing for airtime - Metal interference causes unpredictable dropouts - Result: Insufficient - video stuttering, dropped frames

Option B: Gigabit Ethernet with PoE+ - Each camera gets dedicated 1 Gbps port - 25 Mbps uses only 2.5% of available bandwidth - No radio interference - PoE+ provides up to 30W power per camera - Result: Optimal - consistent 4K streaming

Cost Comparison (50 cameras):

Item Wi-Fi Ethernet
Infrastructure $3,000 (6 APs) $8,000 (2x 24-port PoE switches)
Cabling $500 (power drops) $5,000 (Cat6 runs)
Power outlets $2,500 (50 outlets) $0 (PoE)
Total $6,000 $13,000
Reliability Variable Excellent

Result: Ethernet costs more upfront but provides guaranteed performance. For mission-critical surveillance, the additional $7,000 is justified by eliminating video loss during incidents.

Key Insight: The text states cameras are Ethernet examples because “Transmitting 4K quality video over Wi-Fi may create problems due to data speed constraints.” Ethernet’s deterministic performance is essential for security applications.


797.4 Worked Example: Industrial Robot Control

NoteWorked Example: Selecting Protocol for Industrial Robots

Scenario: A factory needs to connect 50 industrial robots across a 200m x 150m floor. Robots require telemetry every 100ms with <10ms latency and zero packet loss for safety.

Given: - 50 robots with 100ms update interval - Latency requirement: <10ms - Packet loss: Zero tolerance (safety-critical) - Data per update: 500 bytes - Total bandwidth: 50 x (500 bytes x 8 / 0.1s) = 2 Mbps

Requirements Analysis:

Requirement Wi-Fi 6 LoRaWAN Zigbee Ethernet+TSN
Latency 3-200ms 2500ms 60ms 0.069ms
Packet Loss 1-5% 5-10% 5-10% 0%
Deterministic No No No Yes
Bandwidth 9.6 Gbps 50 kbps 250 kbps 1 Gbps

Analysis:

The text explicitly lists “Robotics, medical applications requiring deterministic communication” as Ethernet examples, citing advantages of “Low latency and jitter” and “Deterministic performance.”

  • Wi-Fi: 3.7ms typical but 50-200ms worst-case spikes (non-deterministic). 1-5% packet loss unacceptable for robot safety.
  • LoRaWAN: 2,500ms latency is 250x too slow. Transmission time (1.45s) exceeds update interval (100ms).
  • Zigbee: 60ms latency > 10ms requirement. 250 kbps cannot support 50 robots reliably.
  • Ethernet + TSN: 0.069ms latency with zero jitter. Time-Sensitive Networking guarantees bounded latency.

Result: Gigabit Ethernet with TSN (Time-Sensitive Networking) is the only viable option. TSN extensions (IEEE 802.1Qbv) provide deterministic scheduling, ensuring robot control packets are never delayed.

Key Insight: For safety-critical industrial control, only wired Ethernet can guarantee the bounded latency and zero packet loss required. Wireless protocols are fundamentally non-deterministic due to shared medium access.


ImportantKnowledge Check

Question: Compare Ethernet 1000BASE-T vs Wi-Fi 802.11ac for transmitting 4K video (25 Mbps) from 100 security cameras in a building. Which is BEST?

Explanation: Text explicitly states for “Cameras: 4K video transmission. Transmitting 4K quality video over Wi-Fi may create problems due to data speed constraints” and lists cameras as Ethernet examples. Ethernet advantages: “High bandwidth and reliability, Low latency and jitter, No radio interference”. 100 cameras x 25 Mbps = 2.5 Gbps total. Wi-Fi 802.11ac theoretical 6.9 Gbps BUT actual throughput ~1-2 Gbps shared (insufficient for 100 cameras). Ethernet: Dedicated 1 Gbps per camera via switched network. PoE eliminates separate power. Wi-Fi problems: RF contention with 100 devices, variable latency (buffering/stuttering), interference from walls/equipment. Ethernet provides deterministic, reliable 4K streaming.


797.5 Summary

Ethernet remains the gold standard for wired IoT connectivity, offering unmatched reliability and performance for stationary devices.

TipKey Takeaways

When to Use Ethernet: - High-bandwidth applications (video, large data transfers) - Mission-critical systems requiring deterministic timing - Security-sensitive deployments (no wireless eavesdropping) - Static installations where cabling is feasible - Devices that can benefit from PoE (cameras, access points, sensors)

Ethernet Standards for IoT: | Standard | Speed | Use Case | |———-|——-|———-| | 10BASE-T | 10 Mbps | Legacy equipment, simple sensors | | 100BASE-T | 100 Mbps | Microcontrollers, basic IoT | | 1000BASE-T | 1 Gbps | Cameras, gateways, industrial | | PoE/PoE+ | 15-30W | Cameras, APs, sensors | | PoE++ | 90W | PTZ cameras, displays |

Best Practices: 1. Use PoE whenever possible to simplify installation 2. Plan cable runs during construction (cheaper than retrofit) 3. Use Cat6 or better for future-proofing 4. Consider TSN for industrial control applications 5. Ethernet for backbone, wireless for edge where needed

797.6 What’s Next?

Continue to Wireless Network Access: Wi-Fi for IoT to explore IEEE 802.11 wireless protocols including Wi-Fi 6 and Wi-Fi HaLow designed specifically for IoT applications.