762  Modbus Protocol Simulator

Interactive visualization of Modbus RTU/TCP for Industrial IoT

animation
modbus
industrial
protocols

762.1 Overview

Modbus is a serial communication protocol originally published by Modicon in 1979 for use with programmable logic controllers (PLCs). It has become a de facto standard in industrial environments for connecting electronic devices. This interactive simulator demonstrates Modbus RTU, TCP, and ASCII modes, showing how master devices communicate with slaves through various function codes.

Think of Modbus like a walkie-talkie system in a factory:

  • Master: The “boss” who asks questions (like a PLC or SCADA system)
  • Slaves: The “workers” who answer (sensors, motors, valves - each with a unique address 1-247)
  • Registers: Memory locations where data is stored (like mailboxes)
  • Function Codes: Different types of questions/commands (read temperature, turn on motor, etc.)

The master says: “Hey Slave #5, what’s the value in register 100?” Slave #5 responds: “The value is 2500!”

This simple request-response pattern has made Modbus the most widely used industrial protocol for over 40 years!

762.2 Chapter Topics

This comprehensive Modbus simulator is organized into four focused chapters:

762.2.1 Frame Structure

Learn how Modbus frames are constructed across RTU, TCP, and ASCII modes:

  • Byte-level frame visualization with interactive controls
  • CRC-16 and LRC checksum calculation
  • Request and response frame formats
  • Error simulation and detection

762.2.2 Registers and Communication

Understand Modbus register types and master-slave communication:

  • Four register types: Coils, Discrete Inputs, Input Registers, Holding Registers
  • Interactive register map visualization
  • Master-slave communication patterns
  • Modicon addressing conventions

762.2.3 Function Codes and Exceptions

Complete reference for Modbus operations:

  • All 8 standard function codes with request/response formats
  • Function code decision tree for operation selection
  • Exception codes and troubleshooting
  • Practical industrial application examples

762.2.4 Modes and Timing

Compare modes and analyze performance:

  • RTU vs TCP vs ASCII comparison
  • Timing analysis with configurable baud rate
  • Protocol efficiency calculation
  • Mode selection guidelines

762.3 Key Features

NoteHow to Use This Simulator
  1. Configure Devices: Set up master and slave devices with register configurations
  2. Select Mode: Choose between Modbus RTU (serial), TCP (Ethernet), or ASCII
  3. Execute Commands: Use function codes to read/write registers and coils
  4. Analyze Frames: See byte-level breakdown of request/response frames
  5. Simulate Errors: Test exception responses, timeouts, and CRC errors

762.4 Quick Reference

Mode Transport Error Check Best For
RTU RS-232/RS-485 CRC-16 Most industrial applications
TCP Ethernet TCP/IP Enterprise SCADA systems
ASCII RS-232/RS-485 LRC Debugging, legacy systems
Register Type Prefix Access Function Codes
Coils 0x R/W 01, 05, 15
Discrete Inputs 1x R 02
Input Registers 3x R 04
Holding Registers 4x R/W 03, 06, 16

762.5 What’s Next

Start with the chapter that best matches your learning goals: