IoTClass Inside the measurement
A closer look · 01

Sensor

Look inside
a sensor.

Thermocouple

A thermocouple joins two different metals. A temperature difference between its sensing junction and the instrument’s reference junction produces a voltage through the Seebeck effect. As that temperature difference changes, the voltage changes too. The IoT device uses the voltage to find the temperature difference, then includes the reference junction’s temperature to calculate the sensing junction’s temperature.

Always account for the reference junction, also called the cold junction. Skipping this cold-junction compensation gives the wrong temperature even when the voltage reading is correct.

01

Recognize the element

Recognize the element: Thermocouple

Two thermocouple wires meet at a tip under labels for thermocouples and the Seebeck effect; cropped from the approved comparison illustration. Conceptual; not to scale.Two thermocouple wires meet at a tip under labels for thermocouples and the Seebeck effect; cropped from the approved comparison illustration. Conceptual; not to scale.ThermocouplesSeebeck effectConceptual
A thermocouple produces a voltage whose interpretation needs cold-junction compensation.
02

Peel the teaching model

From case to sensing element

Choose a layer to see the measurement path. The enclosure and board layout are invented teaching choices, not a particular product.

The full text version below describes every layer. All measurement explanations are available without 3D.
Conceptual, not to scale
Case: wire insulationRed and yellow insulation covers the two wires leading to the measuring tip.

Drag to rotate; pinch to zoom. With the view focused: arrow keys rotate, + / − zoom, 1–3 choose a layer, Home resets rotation and zoom. Step advances to the next layer; Reset returns to the case and default view. Layer buttons select a view directly. The page does not move on its own.

Layer 1 of 3 / Outside

Case: wire insulation

Red and yellow insulation covers the two wires leading to the measuring tip.

Teaching view: The insulated wires run toward a joined measuring tip. Peel away the insulation to follow the two conductors; the voltage between them depends on the measuring and reference temperatures.

The measurement to rememberThermocouple voltage tells you the temperature difference between the measuring tip and the reference connection. You also need the reference temperature to find the tip temperature. [MAX31855 datasheet · Detailed Description] [Phoebe’s Field Notes: The Thermocouple Reading That Needs a Second Number]

Full text version · every layer

1 · Case: wire insulation

Red and yellow insulation covers the two wires leading to the measuring tip.

Teaching view: The insulated wires run toward a joined measuring tip. Peel away the insulation to follow the two conductors; the voltage between them depends on the measuring and reference temperatures.

2 · Readout: voltage and reference temperature

The MAX31855 readout conditions the signal and compensates for the reference-junction temperature. [MAX31855 datasheet · Detailed Description]

The readout combines the thermocouple voltage with the reference temperature to calculate the measuring-tip temperature. [MAX31855 datasheet · Detailed Description] [Phoebe’s Field Notes: The Thermocouple Reading That Needs a Second Number]

Teaching view: The wire pair carries the thermocouple voltage to an external readout. The readout combines that voltage with the reference-junction temperature to calculate the measuring-tip temperature.

3 · Element: joined measuring tip

The two thermocouple conductors use different materials. [MAX31855 datasheet · Detailed Description] [Key Concepts]

The thermocouple voltage depends on the temperature difference between the measuring tip and the reference connection. [MAX31855 datasheet · Detailed Description] [Phoebe’s Field Notes: The Thermocouple Reading That Needs a Second Number]

Teaching view: The copper-colored and silver-colored conductors meet at the measuring tip. The two different materials produce a voltage related to the temperature difference between the measuring and reference junctions.

Explore the layers in order to follow the teaching model.

03

Listen

Package narration

Read transcript
Imagine Priya installing a connected temperature logger on a greenhouse hot water pipe. Her thermocouple produces a tiny voltage, but she also needs the temperature where its wires meet the instrument. The probe has two wires made from different metals, joined at the measuring end. A temperature change along a metal wire generates a voltage along it: the Seebeck effect. The metals respond differently to the same temperature gradient, so the instrument measures the difference between their voltages at the free ends. Interpreting that signal requires the temperature at those reference connections, often called the cold junction. Using the course's linear approximation, a type K sensitivity of forty one microvolts per degree Celsius turns four point one zero millivolts into a temperature difference of one hundred degrees Celsius. The cold junction is at twenty two degrees Celsius. Adding that gives a pipe junction temperature of one hundred twenty two degrees Celsius. Priya had assumed voltage alone gave the pipe temperature. In this example, leaving out cold junction compensation would underread by twenty two degrees. She includes the reference temperature before accepting the reading. The takeaway: a thermocouple needs both its voltage and its reference connection temperature to report the measuring junction's temperature.

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